Engineer - Blade Manufacturing

About Business:

Adani Group: Adani Group is a diversified organisation in India comprising 10 publicly traded companies. It has created a world class logistics and utility infrastructure portfolio that has a pan-India presence. Adani Group is headquartered in Ahmedabad, in the state of Gujarat, India. Over the years, Adani Group has positioned itself to be the market leader in its logistics and energy businesses focusing on large scale infrastructure development in India with O&M practices benchmarked to global standards. With four IG rated businesses, it is the only Infrastructure Investment Grade issuer in India.

Wind Turbine Generator (WTG): Adani Wind Turbine Generators (WTG) is a leading player in the renewable energy sector, specializing in the design, manufacturing, and installation of high-performance wind turbine systems. With a commitment to sustainability, Adani WTGs deliver efficient and reliable energy solutions, contributing to clean power generation across global markets.

Job Purpose:

The Post Mould Engineer oversees post-mold processing activities, including trimming, sanding, and surface finishing of wind turbine blades to achieve high-quality aerodynamic profiles. This role ensures surface quality management, performs rigorous quality checks, and operates post-mold processing equipment. The Post Mould Engineer also implements process improvements, maintains safety compliance, and manages resources to optimize production efficiency and output quality.

Responsibilities

Post-Mold Processing Oversight

• Supervise post-mold processing activities, including trimming, sanding, and surface finishing of wind turbine blades to achieve required aerodynamic profiles and surface quality.
• Utilize advanced techniques such as robotic sanding and precision trimming to ensure consistent and high-quality blade finishes.

Surface Quality Management

• Manage the application of coatings and paint on blades, including surface preparation and curing to achieve desired aesthetic and protective properties.
• Conduct detailed inspections to identify and address any surface defects or imperfections, implementing corrective actions as needed.

Quality Assurance and Testing

• Perform rigorous quality checks on post-mold blades using methods such as ultrasonic testing and dye penetrant inspection to verify structural integrity and compliance with specifications.
• Document and address any quality issues, collaborating with other teams to implement corrective measures and improve overall blade quality.

Equipment Operation and Maintenance

• Operate and maintain equipment used in post-mold processing, including sanding machines, coating systems, and inspection tools, ensuring optimal performance and reliability.
• Perform routine maintenance, calibration, and troubleshooting of equipment to prevent malfunctions and ensure consistent processing results.

Safety and Compliance

• Adhere to safety protocols during post-mold processing, including proper handling of hazardous materials and use of personal protective equipment (PPE).
• Ensure compliance with regulatory standards and industry best practices, maintaining accurate documentation and facilitating safety audits.

Process Optimization and Innovation

• Identify and implement process improvements in post-mold processing, including the adoption of new technologies and techniques to enhance efficiency and blade quality.
• Evaluate and integrate advancements in coating materials and finishing methods to advance post-mold capabilities.

Documentation and Reporting

• Maintain detailed records of post-mold processing activities, including quality inspection results, equipment performance, and material usage.
• Prepare and submit comprehensive reports on post-mold processing, highlighting any issues and corrective actions taken.

Resource Management

• Manage resources effectively, including materials and tools used in post-mold processing, to optimize efficiency and reduce waste.
• Monitor and report on resource usage, identifying areas for improvement and cost-saving opportunities.

Training and Support

• Provide training and support to junior staff and new team members involved in post-mold processing activities.
• Share expertise and knowledge to improve overall team performance and capabilities.

Key Stakeholders - Internal:

• Head - Production
• Pre fab Engineer
• Area Incharge
• Maintenance Technicians

Key Stakeholders - External:

• Coating Material Suppliers
• Equipment Providers
• Quality Control Agencies

Qualifications

Educational Background:

• B. Tech/BE in Mechanical or Chemical Engineering.

Work Experience:

• 5+ years of experience in post-mold processing or finishing in a composite manufacturing environment.

Industry Knowledge:

• Expertise in surface quality management, coatings application, and quality assurance standards for wind turbine blades.